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Thermbond Bulletin Vol 1 Issue 3

 
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Thermbond News, Hot off the press!

June 2008
Volume 1, Issue 3
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In this Issue:
  • Stellar Materials Welcomes Jim Niedrach to the Thermbond Sales Team
  • New Thermbond Formula: 2104-A
  • Phoscrete Product Name Changes
  • Application Report: Burner Throats - 1300 MW Power Station – Rammed & Hand-Packed
Think Thermbond!
Stellar Materials Welcomes Jim Niedrach to the Thermbond Sales Team
 
Jim Niedrach
Jim Niedrach, New Midwest Sales Manager
                                                  
 
Indianapolis, famous for auto racing, and Super Bowl XLII MVP Eli Manning's brother, is now home to Stellar Materials' newest sales office. Jim Niedrach, joined the Thermbond Sales Team this month (June 2008) with the position, Sales Manager, Midwest US.
 
Jim will be cultivating new customers, and helping existing customers, contractors, distributors and OEMs. Jim is responsible for sales in all industries that benefit from Thermbond Refractories, including aluminum and other metals, petrochemical and hydrocarbon processing, power generation, and waste incineration.
 
"Jim joins the Stellar Materials Team as an experienced Midwest Territory Manager in Industrial Sales," explained Tom Atkins, Stellar's VP of Worldwide Sales.  "We were quite impressed with Jim's record of solving customers' problems and we look forward to the same dedication and commitment to our customers in the refractory business."
 
"I am excited to join a manufacturer with such a unique product offering," said Jim Niedrach. "Thermbond is a tremendous product and I look forward to managing and growing our business in the Midwest."
 
Jim can be reached at his direct number (317) 345-1423. His email address is jim.niedrach@thermbond.com.
 
Think Thermbond!
Testimonial from a refractory contractor-installer in the aluminium industry: 

"We have achieved great results utilizing THERMBOND products. We have found that the combination of high alumina, non-wetting characteristics and rapid set-up allow us to install durable, long-lasting working linings in a time-saving manner. We strongly believe that THERMBOND materials give us and our customers a solid competitive edge in the aluminum industry."

Think Thermbond!

Stellar Materials Announces New Thermbond Formula: 2104-A

Thermbond's "A" Formulations deliver improved abrasion resistance.

Stellar Materials Incorporated, manufacturers of Thermbond® Refractories, developed a new formula product for applications in the Aluminum Industry.

In this interview, Technical Director Jens Decker explains the product’s features and recommends applications for the new product.

Why was Formula 2104 A developed?

Jens Decker: Formula 2104-A evolved from the Thermblock product series that was developed as ramming mixes and castables for manufacturing pre-cast shapes in controlled manufacturing environments. Since there is a much larger market for a product that can be formed and poured in the field we developed on Formula 2104-A. The key feature of this product is higher abrasion resistance, thus the “A” suffix.

What applications do you recommend this product for?

Jens Decker: I recommend Formula 2104-A anywhere high abrasion and high impact resistant castables are used in the aluminum industry. I recommend this product as an upgrade from Formula 4-L or Formula 2104 when the life expectancy of these formulas is not what our customers require. Formula 2104-A is the highest abrasion resistant castable grade we have.

What independent testing has been done on Formula 2104-A?

Jens Decker: Standard pre-testing is done with all Thermbond products. An independent lab test was done to demonstrate the high abrasion resistance. This same abrasion test was performed on Formula 2104 and the results were less than 3cc loss, an exceptional number. For Formula 2104-A abrasion resistance is less than 3cc.

"Thermbond Formula 2104-A is a significant improvement." noted Tom Atkins, Vice President of Worldwide Sales. "With abrasion resistance as good as any abrasion resistant product in the market place, in combination with all the other advantages of Thermbond Refractories, our newest product not only gets our customers online faster, it keeps them online longer.”

How does the working time of Formula 2104-A compare to Formula 4-L and 2104?

Jens Decker: The working time is longer than Formula 2104 and pretty close to Formula 4-L. In this regard it is not a typical "A" mix that would set much faster than an "L" version or even a regular mix.

For more information, please call your local Thermbond representative or email info@thermbond.com.

Think Thermbond!
Testimonial from a refinery maintenance manager in Southern California:
 
"I have been specifying and engineering Thermbond installations since 1996 for many different applications. The various Thermbond formulations are very unique and well suited for the refinery industry. They can be the refractory material of choice in quite a number of installations where time or longevity of service is critical. I am happy to spread the word.”

Think Thermbond!

Phoscrete Product Name Changes
 

Effective immediately, the following Phoscrete concrete repair products can be ordered and referenced as follows.

Old Product Name

New Product Name

Phoscrete Castable

Phoscrete 601

Phoscrete AR

Phoscrete 601-R

Phoscrete Gunnable

Phoscrete 601-G

Phoscrete Castable-L

Phoscrete 601-L

Phoscrete V/O

Phoscrete 601-P

Phoscrete Winter

Phoscrete 601-Q

Phoscrete Hot Floor

Phoscrete 602

Phoscrete Hot Floor L

Phoscrete 602-L

 

These new product names are more consistent with our naming convention for Thermbond Refractories. The technical data sheets, MSDS, and our accounting system have been updated to reflect the new product names.

 

If you have any questions regarding Phoscrete, and when you are ready to place an order, please email info@thermbond.com or contact your Thermbond sales representative.

Think Thermbond!

Testimonial from a plant manager in the power industry: 

"There are 96 gas fired burner throats that we have repaired as well as new installation of burner throats using Thermbond Formula 6-AG for gunning an overlay and new throat linings. We have also used Thermbond Formula 15-R for overlay repairs installed by handpacking that have bonded to the existing refractory and has lasted over 18 months and is still in service."

Think Thermbond!

Application Report: Burner Throats - 1300 MW Power Station – Rammed & Hand-Packed
 
Industry: Power Generation
 
Description of Equipment: 650 MW Coal Fired Generating Unit
 
Problem: Clinker and ash buildup on the top sections of the burner quarls created an eyebrow, resulting in localized hot spots and inconsistent flame patterns.  Conventional plastic refractory installed in the 68 burner quarls deteriorated to such an extent that they required full thickness replacement.
 
Solution:  Find a refractory product that provides longer service life and minimizes downtime for installation and heat-up. Thermbond was chosen because it has little or no cure time and can withstand rapid and uncontrolled ramp-up to operating temperature without damage. Thermbond also resists thermal cycling and has proven to resist surface penetration of clinker, ash, and coke buildup.
 
Burner throat ready for Thermbond
installation
Side view of Burner Throat prepared and
ready for installation
Partial installation of burner throat
Completed burner throat installation
 
Product Being Replaced: Conventional Plastic Refractory
 
Products Applied: Thermbond Formula 15-R
 
Method of Installation: Hand-packing and ramming
 
Equipment Used: Pneumatic ramming hammers, 250 lb paddle mixer
Scope of Work:  Thermbond was rammed and hand-packed to replace the plastic refractory in the burner throat areas. No form-work was required. Thermbond chemically etches to the metal surfaces, creating a chemical bond. All 68 burner throats were installed at full thickness.
 
Installation Date:  April 2007
 
Follow Up: In April 2008, upon inspection a light coating of ash was found on the refractory, but this is not a criteria for replacement. In this difficult environment, conventional products sometime only last for a few weeks before the product falls off. The most critical area for refractory is in the burner throat, because it affects the efficiency of the flame. All of the Thermbond that was rammed in the throat looked excellent in the burners and had not fallen out, and that is extremely important.
 
Think Thermbond!

Stellar Materials Incorporated is a privately-held corporation headquartered in Boca Raton, FL
with manufacturing facilities in Whitmore Lake, MI, stocking warehouses worldwide, and
wholly-owned subsidiaries in Rotterdam, NL and Abu Dhabi, UAE.

Stellar Materials Incorporated
7777 Glades Road, Suite 200
Boca Raton, Florida 33434
USA
(561) 330-9300
Stellar Materials International, LLC
Nieuw Mathenesserstraat 39 - 41 Unit 1 B
3029 AV  Rotterdam
The Netherlands
+31 (10) 2460264
Stellar Materials M.E. FZE
P.O.Box No 10559
Ras Al Khaimah
United Arab Emirates
+971506891327
 
Hot Off the Press! 
    
 
Thermbond and Phoscrete are registered trademarks of Stellar Materials Incorporated.
Copyright 2008 Stellar Materials Incorporated. All Rights Reserved.
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Last modified at 7/15/2008 12:45 PM  by Ashley Garcia